nixos-servers/docs/plans/nix-cache-reprovision.md

Nix Cache Host Reprovision

Overview

Reprovision nix-cache01 using the OpenTofu workflow, and improve the build/cache system with:

1. NATS-based remote build triggering (replacing the current bash script)
2. Safer flake update workflow that validates builds before pushing to master

Status

Phase 1: New Build Host - COMPLETE Phase 2: NATS Build Triggering - COMPLETE Phase 3: Safe Flake Update Workflow - NOT STARTED Phase 4: Decommission Old System - NOT STARTED

Completed Work

New Build Host (nix-cache02)

Instead of reprovisioning nix-cache01 in-place, we created a new host nix-cache02 at 10.69.13.25:

• Specs: 8 CPU cores, 16GB RAM (temporarily, will increase to 24GB after nix-cache01 decommissioned), 200GB disk
• Provisioned via OpenTofu with automatic Vault credential bootstrapping
• Builder service configured with two repos:
  • nixos-servers → git+https://git.t-juice.club/torjus/nixos-servers.git
  • nixos (gunter) → git+https://git.t-juice.club/torjus/nixos.git

NATS-Based Build Triggering

The homelab-deploy tool was extended with a builder mode:

NATS Subjects:

• build.<repo>.<target> - e.g., build.nixos-servers.all or build.nixos-servers.ns1

NATS Permissions (in DEPLOY account):

User	Publish	Subscribe
Builder	build.responses.>	build.>
Test deployer	deploy.test.>, deploy.discover, build.>	deploy.responses.>, deploy.discover, build.responses.>
Admin deployer	deploy.>, build.>	deploy.>, build.responses.>

Vault Secrets:

• shared/homelab-deploy/builder-nkey - NKey seed for builder authentication

NixOS Configuration:

• hosts/nix-cache02/builder.nix - Builder service configuration
• services/nats/default.nix - Updated with builder NATS user

MCP Integration:

• .mcp.json updated with --enable-builds flag
• Build tool available via MCP for Claude Code

Tested:

• Single host build: build nixos-servers testvm01 (~30s)
• All hosts build: build nixos-servers all (16 hosts in ~226s)

Current State

Old System (nix-cache01)

• Still running at 10.69.13.15
• Serves binary cache via Harmonia
• Has the old build-flakes.sh timer (every 30 min)
• Will be decommissioned after nix-cache02 is fully validated

New System (nix-cache02)

• Running at 10.69.13.25
• Builder service active, responding to NATS build requests
• Metrics exposed on port 9973 (homelab-deploy-builder job)
• Does NOT yet have:
  • Harmonia (binary cache server)
  • Cache signing key

Remaining Work

Phase 3: Safe Flake Update Workflow

1. Create .github/workflows/flake-update-safe.yaml
2. Disable or remove old flake-update.yaml
3. Test manually with workflow_dispatch
4. Monitor first automated run

Phase 4: Complete Migration

1. Add Harmonia to nix-cache02 - Copy cache signing key, configure service
2. Update DNS - Point nix-cache.home.2rjus.net to nix-cache02
3. Increase RAM - Bump to 24GB after nix-cache01 is gone
4. Decommission nix-cache01:
   • Remove from terraform/vms.tf
   • Remove old build script (services/nix-cache/build-flakes.nix, build-flakes.sh)
   • Archive or delete host config

Phase 5: Scheduled Builds (Optional)

Add a systemd timer on nix-cache02 to trigger periodic builds via NATS:

systemd.services.scheduled-build = {
  script = ''
    homelab-deploy build nixos-servers --all
    homelab-deploy build nixos --all
  '';
};
systemd.timers.scheduled-build = {
  wantedBy = [ "timers.target" ];
  timerConfig.OnCalendar = "*-*-* *:30:00";
};

Or trigger builds from CI after merges to master.

Resolved Questions

• Parallel vs sequential builds? Sequential - hosts share packages, subsequent builds are fast after first
• What about gunter? Configured as nixos repo in builder settings
• Disk size? 200GB for new host
• Build host specs? 8 cores, 16-24GB RAM matches current nix-cache01

Phase 6: Observability

1. Alerting rules for build failures:

   # Alert if any build fails
   increase(homelab_deploy_build_host_total{status="failure"}[1h]) > 0
   
   # Alert if no successful builds in 24h (scheduled builds stopped)
   time() - homelab_deploy_build_last_success_timestamp > 86400
   

2. Grafana dashboard for build metrics:

   • Build success/failure rate over time
   • Average build duration per host (histogram)
   • Build frequency (builds per hour/day)
   • Last successful build timestamp per repo

Available metrics:

• homelab_deploy_builds_total{repo, status} - total builds by repo and status
• homelab_deploy_build_host_total{repo, host, status} - per-host build counts
• homelab_deploy_build_duration_seconds_{bucket,sum,count} - build duration histogram
• homelab_deploy_build_last_timestamp{repo} - last build attempt
• homelab_deploy_build_last_success_timestamp{repo} - last successful build

Open Questions

• When to cut over DNS from nix-cache01 to nix-cache02?
• Implement safe flake update workflow before or after full migration?